Project Case Study:

Blueline Surf & Paddle Co.

Client

Blueline Surf & Paddle Co.

Location

Jupiter, Florida

Brand

Pukka 

Product

Custom high-crown structured 6-panel hats with Bond-Go finish (6 colorways)

Overview

Born in Jupiter, Florida, Blueline Surf & Paddle Co. blends surf, paddle, and coastal lifestyle into a single retail experience. Since 2010, the brand has connected locals and visitors through apparel, rentals, and community—offering everything from paddleboard and kayak access to a curated lineup of coastal lifestyle gear.

With a strong local following and a focus on comfort-driven, sun-ready products, Blueline’s retail offering is built specifically for South Florida living.

The Project

Blueline partnered with Conch Agency to develop a custom headwear program that could stand out in-store while aligning with the brand’s coastal identity. The goal was to create a technical, retail-ready hat that combined performance features with a distinct, elevated look.

Through our partnership with Pukka Headwear, we developed a high-crown structured 6-panel hat featuring a Bond-Go finish and a range of six colorways. The program was designed to offer variety while maintaining a cohesive aesthetic across the lineup—giving Blueline a stronger, more intentional headwear presence.

The Challenge

Blueline needed a product that could perform in Florida’s sun-heavy environment while still standing out in a competitive coastal retail setting. The program required:

  • A performance-driven hat suitable for daily outdoor use

  • A unique finish that elevated the product beyond standard headwear

  • Strong visual consistency across multiple colorways

  • A design that resonated with both locals and visiting customers

Balancing function, style, and retail appeal was key to ensuring the product would perform on the shelf.

Rickie Fowler signs a Blueline hat.

Video courtesy of Blueline Surf & Paddle Co.

The Result

Thanks to Pukka’s fully custom manufacturing capabilities, Conch Agency delivered a headwear program that quickly became one of Blueline’s top-selling products. The combination of technical performance, unique finish, and strong brand alignment drove consistent in-store demand and local recognition.

The program gained additional visibility when PGA professional Rickie Fowler was seen wearing a Blueline hat—further reinforcing the brand’s presence and accelerating interest in its headwear offering.

Today, Blueline’s custom headwear continues to be a standout category, reflecting the strength of a well-executed product backed by the right manufacturing partner.

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